Raychem XPI-25 Heating Cable 25 ?/km ATEX

Raychem XPI-25 Heating Cable 25 ?/km ATEX
Raychem XPI-25 Heating Cable 25 ?/km ATEX

Quick Find: 9433
Part Code: 1244-000192

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Product overview

Range Pentair Raychem XPI Heating Cable
Model XPI-25

XPI is a polymer insulated (PI) series heating cable, suitable for use in hazardous areas. It has been designed for use in freeze protection and temperature maintenance applications of pipes, tanks and other equipment. XPI offers an economical solution for a wide variety of heat-tracing applications, in particular for pipe lengths beyond the maximum circuit lengths of parallel heating cables.

The inner insulation is a sandwich construction of high temperature fluoropolymer and PTFE, the outer insulation is made of PTFE. This unique construction is very easy to terminate, highly flexible and makes XPI a very safe and reliable product. It provides highest chemical withstand and excellent mechanical strength, in particular at elevated temperatures.

XPI heating cables can be used for temperatures up to 260°C (continuous) and 300°C (intermittent short-term exposure). XPI is easy to install and has printed meter-marks. Pentair offers XPI heating cables in a very wide range of resistances, starting from 0.8 Ω/km up to 8000 Ω/km as well as a complete range of components for connection and splicing of the cables.


Area Classification:

  • Hazardous area, Zone 1 or Zone 2 (Gas) or Zone 21 or Zone 22 (Dust)
  • Ordinary area

Chemical Resistance

  • Organic and inorganic corrosives


  • PTB 08 ATEX 1102X
  • II 2G/D Ex e II T2...T6 / Ex tD A21 IP65 T290...T80°C
  • IECEx PTB 08.0051X
  • Ex II 2G/D Ex e II T2...T6 / Ex tD A21 IP65 T290...T80°C
  • PTB 08 ATEX 1088 U
  • II 2G/D Ex e II / Ex tD A21
  • IECEx PTB 08.0049 U
  • Ex II 2G/D Ex e II / Ex tD A21.
Order Reference

Nominal Resistance

[Ω/km @ 20°C]

Temp Coefficient

[x 10-3 /K]

Outer Diameter

[mm nom.]




Technical specifications

Max Exposure Temp260°C (power of, continuous), 300°C (power off, intermittent for max 1000h)
Maximum Power Output35 W/m (typical value, depending on application)
Min Bending Radius6 x cable diameter for cable diameter > 6mm
Min Bending Radius2.5 x cable diameter for cable diameter < 6mm
Min Installation Temp-70°C
Min. Impact Resistance4 Joule (as per EN 60079-30-1)
Minimum Clearance20 mm
Nominal VoltageUp to 450/750 Vac (U0/U)

Product downloads

Frequently asked questions

Can I use heat trace on plastic pipes?

Yes, when using trace heating on plastic pipes ensure that ATE- 180 aluminium tape is used to help disperse the heat around the pipe.

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Can you design a full surface heating system for me?

Yes, utilising our in-house design facilities, we can design your complete trace heating requirement.

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Do I have to allow extra heat for pumps and valves?

If the surface area of the pump is substantially greater than that of the adjoining pipework then extra heating cable may need to be considered (depending on wattage of cable installed). Pumps and ...

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Do I have to spiral the trace heating onto the pipe?

Most applications can simply be straight traced, reducing costs of materials and installation time without compromising on operational requirements.

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Do I need to use thermal insulation?

Yes, thermal insulation is required on all heat trace applications. Without insulation, surface heat losses can increase approximately 4-5 times.

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Does my trace heating system require maintenance?

Generally, no maintenance of our trace heating systems is required but it is recommended that the system is checked for operational and electrical integrity periodically or prior to the winter or p...

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How do I terminate the heating cable?

Full termination instructions are provided with all our heating tapes

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How do I test my trace heating system is working properly?

System checks depend on the system installed, constant wattage systems can be fully checked for insulation resistance and continuity. Self regulating systems can only be checked for insulation resi...

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What is heat tape for water pipes?

When water pipes are exposed to cold temperatures either outdoors, underground or in small spaces, you can protect them from freezing by wrapping them with heat tape. Heating tape is actually a cor...

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What is Heat Trace?

This is used for a pipe freeze protection application. Electric heat tracing, heat tape or surface heating, is a system used to maintain or raise the temperature of pipes and vessels. Trace heat...

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What is self regulating heating tape?

Self limiting / self regulating heating tape adjusts heat output to equal the heat loss from the pipe work. As pipe temperature falls the electrical conductivity of the semi-conductive core increas...

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